The coffee beans are obtained either by a wet process (resulting in coffee pulp) or a dry process (resulting in coffee husks).
Wet processing
In wet coffee processing, the envelopes covering the beans are removed before drying through pulping, fermentation, washing and drying. Pulp is first removed mechanically or manually, then the beans ferment in water for 12–48 hours so enzymes can break down the mucilage layer. This step helps develop acidity, fruitiness and more complex flavour notes. After fermentation, the beans are washed and dried on raised beds or patios until they reach about 10–12% moisture, with the parchment layer still attached. The process generates several by-products, including pulp, mucilage, parchment and wastewater. Compared with dry processing, it offers better control and greater consistency, but requires large volumes of water and produces wastewater that must be managed. Wet processing can strongly influence coffee quality and flavour profile (Tsigkou et al., 2025). Coffee pulp can be used as a feedstuff or as an organic fertilizer to be applied to coffee trees (Bressani, 1991).
CaO (5%) was added to coffee hulls under moist and anaerobic conditions, allowing CaO to convert into Ca(OH)₂ and enhance cell‑wall solubilization (Nunes et al., 2020; Roseira et al., 2020).
The high water content of the pulp from the wet process causes problems in handling, transport, stability and processing. For feed applications, the pulp should be dried as quickly as possible to avoid spoilage, or should be preserved, e.g. by ensiling. The wet coffee pulp is subjected to a drying operation with or without partial water removal, by pressure, with or without the addition of calcium hydroxide. Drying is accomplished by solar dehydration, by forced hot air-drying, or a combination of both. The product obtained is dried coffee pulp (Bressani, 1991).
Dry process
Dry coffee processing begins with cherries harvested either by selective picking of ripe fruits or by strip harvesting of fruits at mixed maturity. Before drying, cherries are separated in water: light impurities float, while sound cherries sink. The whole cherries, with fruit flesh, mucilage and parchment still attached to the beans, are then sun-dried and regularly turned for four to six weeks until they reach about 10–12% moisture. Subsequent steps include dehulling, cleaning, grading, polishing and sorting. This method produces coffee husk as the main by-product, made up of the outer skin, pulp, mucilage and parchment. Because the beans dry slowly inside the fruit, sugars break down during processing, often giving dry-processed coffee a sweeter, heavier profile with fruity, wine-like notes and hints of wild honey. The main risk is over-drying, which can damage bean quality (Tsigkou et al., 2025).
There is also a less common process: the hybrid, or semi-dry, method, which combines elements of dry and wet processing. In this process, coffee cherries are pulped, then partially dried while some mucilage remains attached to the beans. As drying progresses, the mucilage becomes crumbly and is later removed by grinding or threshing (Tsigkou et al., 2025).
Ensiling
Wet coffee pulp can be ensiled with 4-6% sugar cane molasses. Although fresh coffee pulp can be directly ensiled, better quality is obtained if the moisture content is around 75%. A well-packed trench silo holds an average of 325 kg of coffee pulp per cubic metre. Additives, such as urea (10%), sodium metabisulphite (0.3-0.5%), calcium hydroxide (2%), and mixtures of inorganic acids (10% HCl + H2SO4), can be included.
A different and attractive ensiling process is to mix grasses, sorghum or corn, with coffee pulp in layers of about 30 cm with or without sugar cane molasses (4-6%). The silage, whether of coffee pulp alone, or mixed with grasses, is ready to be used in about 3 weeks and if well packed, it can be preserved for up to 18 months. The silage from coffee pulp alone or mixed with other forages can be used as it is, or it can be dehydrated (but this operation is not necessary)(Bressani, 1991).